Kitting in warehousing is the action of gathering all the items that make up a product and grouping them in a package that is delivered to the assembly lines to complete the order preparation. This process is done in advance to ensure the uninterrupted supply of products to the assembly lines. The assembly line is a very common production process in the manufacture of automobiles, furniture or appliances, etc. The different components of each product are put together in sequence as they move from one workstation to another.
Advantages of kitting
The kitting is a challenge for businesses as it forces them to allocate time and resources. However, it is a working method that is of great value to the entire company and brings many benefits, if applied efficiently. On the assembly lines, operators have at their disposal all the essential materials to carry out their work, which results in greater agility and cost savings. However, when developing a kitting strategy, it is possible for the repacking company in the UK to obtain greater agility and reduced errors in the manufacture of the product. To achieve excellence in this method, a series of challenges must be overcome.
Optimization of working time and reduction of movements: assembly line operators do not need to search for the materials they need, as they already have them in hand.
More fluid supply chain: The assembly lines and the warehouse are perfectly connected and coordinated to optimize the manufacture of the goods.
Reduction of errors: The operators who prepare the kits are specialized in this task. And, with the help of the management system and computerized picking systems, they are able to group all items without making mistakes.
Higher productivity: The prior preparation of all materials allows the maintenance of a more rigorous inventory and guarantees the continuous and uninterrupted assembly of the goods.
Use of space: Assembly line operators have only the products and tools they need to get the job done. Therefore, the space strictly necessary to house the products is occupied. Automation and warehouse management bring speed, security and precision to kit preparation.
Storage systems for preparing kits
To prepare the kits effectively, the company responsible for kitting in warehousing in the UK must be equipped with adequate storage systems and handling equipment to carry out this operation.
Ease of access to inventory: direct access optimizes merchandise management and inventory control.
Versatility for products with different characteristics: the references must accommodate all types of products, in different sizes and speeds, both the components that make up the kits and the complete kits.
Organization of the goods in the warehouse: a good distribution of the products makes it possible to locate the references, while optimizing and minimizing the movements of the operators.
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